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APW 190N SERIES


Automatic Pocket Welting Machine


APW-194N
APW-195N(flap sewing type)
APW-196N(slant pocket sewing type)


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APW-196N

Features

APW-194N
The corner knife intervals can be automatically and accurately adjusted simply by setting a sewing length on the operation panel, ensuring that welts are finished with consistent quality at all times.
APW-195N
When attaching flaps, the flap sensor detects the flap length for the accurate adjustment of the sewing length and corner knife intervals. Since the machine produces welts of consistent quality regardless of the welting length, it can be widely used for the continuous sewing of welts of different lengths.
APW-196N
The machine is provided as standard with a turret-type set of seven pairs of corner knives that can be quickly selected and switched over in a single-motion. Sewing of welts requiring different cutting angles and depths can be easily set to respond to the pattern invoked on the operation panel.

Productivity is increased by equipping the machine with a sewing speed capability of 2,500rpm.
The machine comes with a high-speed machine head which operates at a normal sewing speed as high as 2,500rpm.
The clamp foot returns to its home position at a higher speed and the number of stitches sewn when the machine runs idle before coming to a complete stop at the end of sewing is reduced, thereby reducing the sewing time and dramatically increasing productivity. The machine's operating efficiency is enhanced by its 1.6-fold capacity hook, which reduces time-consuming bobbin replacing works, and its monitoring device for the automatic detection of remaining bobbin thread, which is equipped as standard.
The machine can store ten different sewing patterns in memory and perform cycle sewing.
The machine also retains data on ten different patterns, including data on stitching length, stacker operation, etc..
Cycle sewing with up to five combined patterns can be executed. With this feature, the machine offers higher productivity in welting on semi-custom-made garments under one-pattern-one-garment sewing system.
     
Welting length can be automatically adjusted simple by changing the settings on the operation panel. (APW-194N)
The corner knife intervals can be automatically and accurately adjusted simply by setting a sewing length on the operation panel, ensuring that welts are finished with consistent quality at all times.
 
The machine prevents slippage between welting patches made of slippery materials.
With its improved material-clamping force during jumping and its newly adopted Teflon-coated binder that provides smoother material feed, the machine can reliably feed garment bodies and welting patches made of slippery materials to the sewing position. The result is beautifully finished seams with no slippage between the garment fabric and welting patch.
     
The machine automatically adjusts the welting length to the flap length. (APW-195N, APW-196N)
When attaching flaps, the flap sensor detects the flap length for the accurate adjustment of the sewing length and corner knife intervals. Since the machine produces welts of consistent quality regardless of the welting length, it can be widely used for the continuous sewing of welts of different lengths.
 
The machine is compactly designed to save space. One of its main advantages is its outstanding workability.
The machine offers improved welting capabilities and is compactly designed to allow efficient use in limited production spaces. In addition, by placing the clamp foot feeding mechanism on the top face of the table, obstacles are eliminated between the sewing table and clamp foot and a wider space is available under the arm. (Coats or raincoats can be placed on the machine in the lengthwise direction without folding.)
     
Dart reference marking lamp
Since garments can be placed on the machine using dart locations as reference, the marking procedure is no longer required with this feature.
 
Bobbin thread remaining amount
detecting device
Every time the sewing completes, the bobbin thread remaining amount detecting device detects the remaining amount of bobbin thread. When the remaining bobbin thread reaches a predetermined length, the operator is notified by a message on the machine display and the machine is disabled (even when the pedal is depressed) to prevent troubles due to run-out of bobbin thread.

Operation panel
The most frequently used keys on the operation panel are upsized to facilitate data input. By giving the operator a clear view of all the necessary sewing data, the machine's liquid crystal display allows the opFeatureserator to continue sewing uninterrupted.
Maintenance works are conducted with the machine head tilted.

Special Specifications
Vacuum type table
  The material is easily sucked in place through a hole in the main unit using the suction device and suction motor device in combination (both are optionally available).

APW-196N
(Slant pocket sewing type)
The corner knife intervals can be automatically and accurately adjusted simply by setting a sewing length on the operation panel, ensuring that welts are finished with consistent quality at all times.

Specifications


MODEL NAME APW-194N APW-195N APW-196N
For without flap type For flap sewing type For slanted pocket sewing type
Sewing speed Normal 2,500rpm (1,000~2,500rpm)
Stitch length Regular stitching Standard: 2.0mm (2.0~3.4mm)
Fastening stitching Safety stitching Standard: 1.0mm (0.5~1.5mm)
Back-tack stitching Standard: 2.0mm (1.0~3.4mm)
Kinds of welts Parallel double-welt, parallel single-welt parallel variant double-welt (without flaps) Parallel double-welt, parallel single-welt parallel variant double-welt (with/without flaps) Parallel double-welt, parallel single-welt slant double-welt, slant single-welt trapezoidal stitching (with/without flaps)
Sewing length (welt length) Needle gauge 8~12mm: 35~180mm, Needle gauge 14mm or more: 50~180mm
*By using the corresponding optional device, sewing length can be set to 18mm or more.
However, for the sewing length of 21mm or less, neither the center knife nor the corner knife can be used.
Number of patterns that can be stored in memory 10 patterns
Cycle sewing Possible (max. 5 different patterns can be combined)
Needle gauge 8, 10, 12, 14, 16, 18, 20mm
Needle (at the time of delivery) ORGAN Mt x 190 (#16) #16~#18
SCHMETZ 190R (Nm100) Nm100~Nm110
ORGAN DP x 17 (#16) #16~#18
SCHMETZ SY3335 (Nm100) Nm100~Nm110
Needle bar stroke 34.4mm 33.4mm
Thread SPUN #50
Hook Vertical-axis full-rotary 1.6 fold-capacity hook
Machine head 2-needle, lockstitch machine with center knife 2-needle, lockstitch machine with organized split needle bar and a center knife
Thread take-up Slide type
Lubrication By an oiler (machine head and hook)
Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32)
Cloth feed system By a servomotor drive
Bobbin thread remaining amount detecting device Provided as standard
Power consumption 500W
Compressed air and air consumption 0.5MPa (5.0kgf/cm2), 40N/min
Total weight 200kg 220kg
Dimensions (excluding the stacker) 735mm (W) x 1,250mm (D) x 1,200mm (H)
Height of table 820mm
Production capacity Approx. 2,300pcs./8 hours Approx. 2,000pcs./8 hours Approx. 2,300pcs./8 hours
(Sewing length of 150mm, allowance rate of 25%)


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