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Automatic Pocket Welting Machine
APW-194N
APW-195N(flap
sewing type)
APW-196N(slant
pocket sewing type)
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APW-196N |
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Features
APW-194N
| The
corner knife intervals can be
automatically and accurately adjusted
simply by setting a sewing length
on the operation panel, ensuring
that welts are finished with consistent
quality at all times. |
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APW-195N
| When
attaching flaps, the flap sensor
detects the flap length for the
accurate adjustment of the sewing
length and corner knife intervals.
Since the machine produces welts
of consistent quality regardless
of the welting length, it can
be widely used for the continuous
sewing of welts of different lengths. |
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APW-196N
| The
machine is provided as standard
with a turret-type set of seven
pairs of corner knives that can
be quickly selected and switched
over in a single-motion. Sewing
of welts requiring different cutting
angles and depths can be easily
set to respond to the pattern
invoked on the operation panel. |
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Productivity
is increased by equipping the
machine with a sewing speed capability
of 2,500rpm. |
The
machine comes with a high-speed
machine head which operates at
a normal sewing speed as high
as 2,500rpm.
The clamp foot returns to its
home position at a higher speed
and the number of stitches sewn
when the machine runs idle before
coming to a complete stop at the
end of sewing is reduced, thereby
reducing the sewing time and dramatically
increasing productivity. The machine's
operating efficiency is enhanced
by its 1.6-fold capacity hook,
which reduces time-consuming bobbin
replacing works, and its monitoring
device for the automatic detection
of remaining bobbin thread, which
is equipped as standard. |
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The
machine can store ten different
sewing patterns in memory and
perform cycle sewing. |
The
machine also retains data on ten
different patterns, including
data on stitching length, stacker
operation, etc..
Cycle sewing with up to five combined
patterns can be executed. With
this feature, the machine offers
higher productivity in welting
on semi-custom-made garments under
one-pattern-one-garment sewing
system. |
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Welting
length can be automatically adjusted
simple by changing the settings
on the operation panel. (APW-194N) |
| The corner knife
intervals can be automatically
and accurately adjusted simply
by setting a sewing length on
the operation panel, ensuring
that welts are finished with consistent
quality at all times. |
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The
machine prevents slippage between
welting patches made of slippery
materials. |
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its improved material-clamping
force during jumping and its newly
adopted Teflon-coated binder that
provides smoother material feed,
the machine can reliably feed
garment bodies and welting patches
made of slippery materials to
the sewing position. The result
is beautifully finished seams
with no slippage between the garment
fabric and welting patch. |
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The
machine automatically adjusts
the welting length to the flap
length. (APW-195N, APW-196N) |
| When attaching
flaps, the flap sensor detects
the flap length for the accurate
adjustment of the sewing length
and corner knife intervals. Since
the machine produces welts of
consistent quality regardless
of the welting length, it can
be widely used for the continuous
sewing of welts of different lengths. |
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The
machine is compactly designed
to save space. One of its main
advantages is its outstanding
workability. |
| The
machine offers improved welting
capabilities and is compactly
designed to allow efficient use
in limited production spaces.
In addition, by placing the clamp
foot feeding mechanism on the
top face of the table, obstacles
are eliminated between the sewing
table and clamp foot and a wider
space is available under the arm.
(Coats or raincoats can be placed
on the machine in the lengthwise
direction without folding.) |
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Dart
reference marking lamp |
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garments can be placed on the
machine using dart locations as
reference, the marking procedure
is no longer required with this
feature. |
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Bobbin
thread remaining amount
detecting device |
| Every time the
sewing completes, the bobbin thread
remaining amount detecting device
detects the remaining amount of
bobbin thread. When the remaining
bobbin thread reaches a predetermined
length, the operator is notified
by a message on the machine display
and the machine is disabled (even
when the pedal is depressed) to
prevent troubles due to run-out
of bobbin thread. |
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Operation
panel |
| The
most frequently used keys on the
operation panel are upsized to
facilitate data input. By giving
the operator a clear view of all
the necessary sewing data, the
machine's liquid crystal display
allows the opFeatureserator
to continue sewing uninterrupted. |
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| Maintenance works are conducted
with the machine head tilted. |
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| Special
Specifications |
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Vacuum
type table |
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The
material is easily
sucked in place through
a hole in the main
unit using the suction
device and suction
motor device in combination
(both are optionally
available). |
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APW-196N
(Slant pocket sewing type) |
| The corner knife
intervals can be automatically
and accurately adjusted simply
by setting a sewing length on
the operation panel, ensuring
that welts are finished with consistent
quality at all times. |
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Specifications
| MODEL
NAME |
APW-194N |
APW-195N |
APW-196N |
| For without
flap type |
For flap
sewing type |
For slanted
pocket sewing type |
| Sewing speed |
Normal
2,500rpm (1,000~2,500rpm) |
| Stitch length |
Regular stitching |
Standard:
2.0mm (2.0~3.4mm) |
| Fastening
stitching |
Safety stitching |
Standard:
1.0mm (0.5~1.5mm) |
| Back-tack stitching |
Standard:
2.0mm (1.0~3.4mm) |
| Kinds of
welts |
Parallel
double-welt, parallel single-welt parallel variant double-welt
(without flaps) |
Parallel
double-welt, parallel single-welt parallel variant double-welt
(with/without flaps) |
Parallel
double-welt, parallel single-welt slant double-welt, slant
single-welt trapezoidal stitching (with/without flaps) |
| Sewing length
(welt length) |
Needle
gauge 8~12mm: 35~180mm, Needle gauge 14mm or more: 50~180mm
*By using the corresponding optional device, sewing length
can be set to 18mm or more.
However, for the sewing length of 21mm or less, neither
the center knife nor the corner knife can be used. |
| Number of
patterns that can be stored in memory |
10
patterns |
| Cycle sewing |
Possible
(max. 5 different patterns can be combined) |
| Needle gauge |
8,
10, 12, 14, 16, 18, 20mm |
| Needle (at
the time of delivery) |
ORGAN
Mt x 190 (#16) #16~#18
SCHMETZ 190R (Nm100) Nm100~Nm110 |
ORGAN
DP x 17 (#16) #16~#18
SCHMETZ SY3335 (Nm100) Nm100~Nm110 |
| Needle bar
stroke |
34.4mm |
33.4mm |
| Thread |
SPUN
#50 |
| Hook |
Vertical-axis
full-rotary 1.6 fold-capacity hook |
| Machine head |
2-needle,
lockstitch machine with center knife |
2-needle,
lockstitch machine with organized split needle bar and
a center knife |
| Thread take-up |
Slide
type |
| Lubrication |
By
an oiler (machine head and hook) |
| Lubricating
oil |
JUKI
New Defrix Oil No.2 (equivalent to ISO VG32) |
| Cloth feed
system |
By
a servomotor drive |
| Bobbin thread
remaining amount detecting device |
Provided
as standard |
| Power consumption |
500W |
| Compressed
air and air consumption |
0.5MPa
(5.0kgf/cm2), 40N /min |
| Total weight |
200kg |
220kg |
| Dimensions
(excluding the stacker) |
735mm
(W) x 1,250mm (D) x 1,200mm (H) |
| Height of
table |
820mm |
| Production
capacity |
Approx.
2,300pcs./8 hours |
Approx.
2,000pcs./8 hours |
Approx.
2,300pcs./8 hours |
| (Sewing
length of 150mm, allowance rate of 25%) |
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