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| AVP-875S
, AVP-875A(with
automatic bobbin winding and feeding device AW-2)
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| AVP-875A |
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JUKI automatic pocket setter
is a highly advanced machine that automatically
performs pocket setting procedures for jeans
ranging from folding the hip pocket piece,
setting it onto the garment body, sewing it,
and stacking the finished product. The result
is even more consistent quality and higher
productivity.
When the machine is equipped with the optional
jig for a pre-folded pocket style, pocket
pieces folded in advance, upstream from the
machine's standard pocket-setting functions,
can be sewn onto the garment body while disabling
only the pocket-piece folding function. This
production style using the optional pocket
style jig makes it possible to apply the machine
for the production of various products in
small lots at a reduced cost.
The machine can be used in two different ways,
i.e., as a regular pocket setter when the
production lot is large, or as a pre-folded
pocket setter when the lot is small. In this
way, the AVP-875 offers increased availability. |
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Features
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The
machine demonstrates improved
productivity. |
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machine automatizes a series of
pocket-setting processes, concurrently
folding and sewing sequential
pocket cloths in the production
line, thereby resulting in substantial
labor savings. With its newly
developed large-hooked zigzag-stitching
lockstitch machine head, the machine
run at a maximum sewing speed
of 4,000rpm and executes all of
its operations with split-second
response. The sum result: dramatically
reduced cycle time and increased
productivity. |
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The
machine folds pocket cloths with
beautiful, sharp creases and absolutely
no material slippage. |
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pocket cloth is folded on the
table surface and properly tensed
by a pocket style jig to create
sharp creases without material
slippage or bulging. The pocket
cloth is vertically shifted and
pulled to the suitable tautness
for placement on the garment body.
This prevents the pocket cloth
from slipping out of the correct
position and makes it easy to
adjust folding timing. With this
pocket-folding and pocket-positioning
mechanism, the machine is widely
adaptable to various materials. |
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The
pocket style jig can be easily
replaced and adjusted. |
Replacing
the pocket style jig, including
adjustment, takes only about five
minutes. The pocket style jig
can be attached/removed without
the use of any tools. By reducing
the downtime required for pocket
style jig replacement, the machine
can respond more flexibly to small-lot
production.
The folding position after the
replacement can be finely adjusted
with a few easy modifications
of the sewing data on the operation
panel, and a series of operating
procedures can be checked step
by step by changing over the operation
mode. |
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Denim • Blade-shape
bottom type |
Corduroy • Round-
shape bottom type |
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The
machine achieves consistent seam
quality. |
The work clamp
plate clamps the pocket cloth
at the center of the sewing area
so that the entire pocket cloth
is pressed down evenly, thereby
preventing the cloth from flopping.
In addition, by installing JUKI's
unique hook-driving-shaft offset
mechanism in the machine head,
the machine produces beautiful
seams with consistency while preventing
the stitch skipping or thread
breakage that is liable to occur
when the needle throws to the
right and left. |
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The
machine is ready for large garment
bodies. |
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folding unit is sufficiently spaced
from the machine head. This means
large garment bodies never interfere
with each other even when right
and left garment bodies are alternately
processed on the machine. The
machine widely adapts to materials
of various sizes and many different
sewing specifications. |
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JUKI's
unique hook driving shaft offset
mechanism. |
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blade point of the hook tucks
the thread at a constant position
even if the needle throws to the
right and left, thereby helping
reduce stitch skipping and thread
breakage. |
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The large-hooked zigzag stitching
lockstitch machine head runs at a maximum
sewing speed of 4,000rpm and comes with JUKI's
unique offset mechanism for the hook driving
shaft. |
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Pocket style jigs can be replaced
with no tools.
A new pocket style jig can be installed
in the machine and fully adjusted in
only about five minutes. |
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| After replacing the pocket style jig,
the folding position of the pocket cloth
can be finely adjusted via the operation
panel in a few short moments. |
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The stacker provides
a capacity of 64 pieces of finished
products.
In addition, the stacker is equipped
as standard with a stacker-capacity
detector. |
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Specifications
| MODEL
NAME |
AVP-875S |
AVP-875A |
| Machine head |
High-speed,
1-needle, lockstitch, zigzag stitching machine
(exclusive machine head) |
| Max. sewing speed |
4,000rpm |
| Sewing area |
250mm
(L) x 240mm (W) |
| Stitch length |
0.1~6.0mm |
| Needle bar stroke |
35mm |
| Needle (at the time of
delivery) |
SCHMETZ
134SES SERV7 (Nm130) |
| Hook |
Horizontal-axis
full-rotary hook |
Automatic bobbin winding
and feed device (AW-2) |
—* |
Provided
as standard |
Size of bobbin
and bobbin case |
1.7 fold |
1.4 fold
(specifically designed
for the AW-2) |
| Bobbin thread replacement |
Manual |
Automatic
(AW-2) |
Needle thread breakage
detection |
Provided
as standard |
| Stacking capacity |
Max.
64 pieces of jeans bodies |
Number of patterns that
can be stored in memory |
Max.
691 pattern |
| Memory medium |
2DD/2HD
3.5" micro-floppy disk |
| Feeding method |
AC
servomotor, X-Y clamp drive |
| Lubrication |
Automatic
(machine head) |
| Lubricating oil |
JUKI
New Defrix Oil No.1 (equivalent to ISO VG7) |
| Power requirement |
Single-phase
200~240V, 3-phase 200V, 200~240V, 380~440V |
| Power consumption |
600VA |
| Compressed air |
0.5MPa
(5.0kgf/cm2) |
| Air consumption |
120N /min |
220N/min
(max.) |
| Total weight |
600kg |
| Dimensions |
 (unit:
mm) |
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