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| DDL-9000
— Direct-drive, High-speed, 1-needle, Lockstitch Machine
with Automatic Thread Trimmer |
DDL-9000D
(dry-head type), DDL-9000S
(minute-quantity
lubricating type)
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The
machine head is one size larger than the conventional
head, expanding the space under the machine
arm for increased operability.
With its direct-drive system, the machine
starts up smoothly and offers excellent responsiveness.
With its dry head that no longer uses an oil
pan, the machine totally eliminates oil stains
on the material. (DDL-9000D) |
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Features
| With
its newly developed large machine head, the
DDL-9000 dramatically upgrades seam quality
and increases efficiency. |
| Wider
space under the arm |
JUKI has developed a new high-long
arm machine head one size larger than the
head for the conventional lockstitch machine.
With its wider area under the arm, the machine
permits easy handling of the sewing material
for improved operability.
* The space under the arm is approximately
4 cm wider and 1 cm higher than that in JUKI's
current lockstitch machine. |
| Easy-to-observe
needle entry area |
| The jaw of the machine arm
is located 1cm higher than that of the conventional
machine. By ensuring easy observation of the
needle entry area, the operator can run the
machine in a more comfortable posture. |
| The machine head frame is designed
for optional balance and high rigidity. The
use of this frame in conjuction with the machine's
direct-drive system dramatically reduces operating
noise and vibration. |
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DDL-9000 incorporates a direct-drive system
(DD system) that offers quick start-up, upgraded
stop accuracy, excellent responsiveness, and
a stronger needle thrust for faster, better
penetration into the material. |
In the machine's newly introduced
direct-drive system, a compact AC servomotor
is directly connected to the main shaft. This
motor demonstrates quick start-up, upgraded
stop accuracy, and excellent responsiveness.
Since the machine uses no V-belt, the power
consumption is reduced and belt chips are
eliminated. |
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| Designed
without an oil pan, the machine offers improved
maintainability with easy removal of dust
and lint. |
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The dry-head-type machine (D
type) operates without lubrication. This means
the machine produces no oil splashes during
sewing, freeing sewing products from the risk
of oil stains. The machine requires neither
periodical oiling nor oil level adjustment,
saving you time and trouble for maintenance. |
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| DRY-HEAD TYPE (D TYPE) |
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The minute-quantity lubrication
type machine (S type) only feeds clean oil
from the oil tank to the hook and needlebar.
This self-enclosed system stays clean since
it doesn't use any reflux oil. This is very
important for smooth operation when running
at high sewing speeds (5,000rpm at maximum). |
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| MINUTE-QUANTITY LUBRICATING
TYPE (S TYPE) |
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| With
its newly designed feed mechanism, thread
take-up and light-in-weight mechanism, the
machine offers both upgraded sewing capabilities
and excellent operability. |
| The presser foot mechanism
is made of aluminum to reduce the weight.
This light-weight presser foot prevents jumping
when the machine runs at high speeds and responds
quickly when the operator changes the sewing
direction for straight portions and curved
portions of the material. The machine can
be used for wider range of materials and permits
easy adjustment of the height, inclination,
and timing of the feed dog. |
| The
machine has been developed based on thoroughgoing
studies on safety, maintainability, reliability,
and durability. |
| The machine saves you the time
and trouble of removing the knee-lifter and
cover. This means that the machine head can
be tilted for cleaning and maintenance without
the inconvenience of removing the knee-lifter
and cover. |
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| Even if you tilt the machine
head while the power is still ON, the safety
switch will disable the machine. This means
the machine won't start running when the head
is tilted even if you press the foot pedal. |
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| The handwheel is provided with
a special mechanism to prevent the tangling
of thread and hair. This is one more effective
safeguard in a list of many. |
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| Installation of an attachment-mounting
seat improves operability when replacing the
attachment and increases the durability of
the machine bed surface. |
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The machine is provided with
a well-proven horizontal-type thread-trimming
mechanism that ensures speedy and reliable
thread trimming.
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machine is provided with various easy-to-operate
functions for increased operability. |
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The machine has a push-button-type
reverse feed switch. |
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The maximum lift of the presser
foot is increased to
15mm. |
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The machine is provided with
a tension-regulating knob and presser spring
regulator, both with calibration markings. |
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The bobbin winder is built-in
at the top surface of the machine head. |
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The machine is equipped as
standard with a micro-lifter. |
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The hinge has been moved 10
cm from behind the needle entry point. |
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| Newly
developed control box. |
SC-910 model control
box is resistant to voltage fluctuations.
It comes with a compact and energy-saving
type switching power supply system that does
not use a transformer. This contributes to
improved reliability.
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| The number of
revolutions can be selected from among three
different types (standard, slow and fast)
according to the preference of the operator.
In addition to this feature, the control box
incorporates many different functions for
upgraded workability. |
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| The
operation panel can be selected according to the
process. |
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The operation
panel has been provided with a large user-friendly
LCD. A pictograph and set values are shown
on the same screen, which promises improved
operability of the panel. |
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The operation
panel has been provided with a variety of
communication and maintenance control features
and is able to store data on a SmartMedia
or personal computer. |
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The features of
the operation panel can be updated without
the need for changing the PWB/ROM. |
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Four different
kinds of pattern sewing are possible: automatic
reverse stitching, constant-dimension sewing,
rectangle-shape sewing, and multi-layer stitching.
The maximum number of stitches that can be
set for automatic reverse stitching (single
or double) is 19. |
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Specifications
| MODEL
NAME |
DRY
HEAD TYPE |
MINUTE-QUANTITY
LUBRICATION TYPE |
| DDL-9000DS |
DDL-9000DF |
DDL-9000SS |
DDL-9000SH |
| Application |
For
light- to medium-weight materials |
For
extra light-weight materials and foundation |
For
light- to medium-weight materials |
For
heavy-weight materials |
| Max.
sewing speed |
4,000rpm |
3,500rpm |
5,000rpm |
4,500rpm |
| Max.
stitch length |
5mm |
4mm |
5mm |
| Needle
bar stroke |
30.7mm |
35mm |
| Lift
of the presser foot |
By hand : 5.5 mm, By knee : 15 mm, auto
: 10 mm |
| Lubrication |
No
lubrication |
Minute-quantity
lubrication to needle bar and hook |
| Lubricating
oil |
– |
JUKI
New Defrix Oil No.1 (equivalent to ISO
VG7) |
| Hook |
Exclusive
no-lubrication hook
(plastic hook with special-purpose race
surface) |
Automatic
lubrication hook |
Needle
(at the time of delivery) |
DBx1(#14)#9~#18 |
DBx1(#9)#8~#11 |
DBx1(#14)#9~#18 |
DBx1(#21)#19~#23 |
| For
JE:134 (Nm75) Nm65~Nm110 |
For
JE:134 (Nm65) Nm65~Nm75 |
For
JE:134 (Nm75) Nm65~Nm110 |
For
JE:134 (Nm130) Nm120~Nm160 |
| Free
space for sewing |
300
mm |
| Size
of bed |
517
mm x 178mm |
| Bobbin
thread winder |
Built-in
the machine head |
| Machine
head drive |
Compact
AC servomotor directly coupled with
the main shaft (direct-drive system) |
Automatic
reverse feed
function |
Provided
as standard |
Power
requirement
Power consumption |
Single-phase
100~120V, 200~240V, 3-phase 200~240V
/ 650VA |
| Total
weight |
84.5
Kg |
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