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DLN-9010
Direct-drive, High-speed, Needle-feed, Lockstitch Machine
with Automatic Thread Trimmer |
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This
is a needle-feed type DDL-9000 Series sewing
machine, that has been highly applauded as
the top-of-the-line lockstitch machine with
a thread trimmer. It has inherited the advanced
features of the DDL-9000 Series, such as the
direct-drive system, semi-long arm and elimination
of the oil pan. In addition, it comes with
a highly reliable needle feed mechanism. The
needle feed mechanism, which is widely recognized
as offering outstanding efficiency of feed
and effectively preventing uneven material
feed, responds to a wide range of applications
such as the sewing of outerwear, runstitching
of mens shirts, etc. and the attaching
of various parts to garment bodies. |
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Features
The
machine incorporates a newly developed needle-feed
mechanism. |
Thanks to the needle-feed
mechanism which offers excellent efficiency
of feed, the machine ensures accurate stitch
pitches (stitch length) as well as preventing
slippage of the upper cloth. The bottom feed's
locus has been improved to match the needle
feed motion, thus the machine produces beautiful
seams without stitch gathering, even when
it is used for sewing slippery and difficult-to-feed
material or for handling a difficult process. |
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The needle feed
mechanism is a so-called "dry type",
which does not require oiling.
With this mechanism, a highly reliable machine
structure, free from oil leakage troubles,
has been achieved. The frame, which requires
only a minute quantity of lubricating oil,
is structured to eliminate oil leakage. |
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The machine can
be easily changed over from a needle feed
machine to a bottom feed machine easily, through
a simple adjustment and gauge replacement.
It is a useful feature for those users who
also want to use the machine simply as a regular
bottom feed type machine in accordance with
applications and processes. |
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The
machine no longer uses an oil pan. With this
oil pan-less structure,
the machine helps create a clean work environment. |
The machine has been configured
to eliminate the oil pan, and supplies a minute
quantity of lubricating oil to the hook and
needle bar, thereby contributing to the creation
of a clean work environment. |
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The machine saves you the time
and trouble of removing the knee-lifter and
cover.
This means that the machine head can be tilted
for cleaning and maintenance without the inconvenience
of removing the knee-lifter and cover. |
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Even if you tilt the machine
head while the power is still ON, the safety
switch will disable the machine. This means
the machine won't start running when the head
is tilted even if you press the foot pedal. |
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The
machine is provided with various easy-to-operate
functions for increased operability. |
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The bobbin thread winder is built-in at
the top surface of the machine head. The built-in
bobbin winder ensures easy replacement of
the bobbin thread. The bobbin winder also
incorporates a thread cutting knife for cutting
the thread after the completion of bobbin
winding, as well as a bobbin thread quantity
adjusting function. |
Automatic
reverse feed function |
The machine has a push-button-type
reverse feed switch. The automatic reverse
feed switch can be re-positioned to best match
the operator. |
In the machine's newly introduced
direct-drive system, a compact AC servomotor
is directly connected to the main shaft. This
motor demonstrates quick start-up, upgraded
stop accuracy, and excellent responsiveness. |
Installation of an attachment-mounting seat
improves operability when replacing the attachment
and increases the durability of the machine
bed surface. |
The lubricating hole is located on the arm.
This allows female operator to carry out the
oiling process without tiling the machine
head. |
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Distance
from needle to machine arm 300mm |
With its wider area under the
arm (300mm), the machine permits easy handling
of the sewing material for improved operability. |
The maximum lift of the presser
foot is increased to 15mm. By using the higher-lift
of the presser foot in combination with the
machine's needle-up stopping feature, easier
placement of a heavy-weight material on the
machine is ensured.
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The machine is equipped as
standard with a micro-lifter. It works to
constantly float the presser foot above an
elastic material or other difficult-to-sew
ones, thereby helping effectively reduce material
slippage as well as damages made by the presser
foot on the material.
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Automatic
thread trimmer mechanism |
The machine is provided with
a well-proven horizontal-type thread-trimming
mechanism that ensures speedy and reliable
thread trimming. |
The hinge has been moved 10cm
from behind the needle entry point. Thanks
to the improvement in the hinge's location,
the material will no longer be caught by the
hinge, thus contributing to upgraded workability. |
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Newly
developed control box |
SC-910 model control
box is resistant to voltage fluctuations.
It comes with a compact and energy-saving
type switching power supply system that does
not use a transformer. This contributes to
improved reliability.
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The number of
revolutions can be selected from among three
different types (standard, slow and fast)
according to the preference of the operator.
In addition to this feature, the control box
incorporates many different functions for
upgraded workability. |
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The
operation panel can be selected according to the
process. |
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The operation
panel has been provided with a large user-friendly
LCD. A pictograph and set values are shown
on the same screen, which promises improved
operability of the panel. |
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The operation
panel has been provided with a variety of
communication and maintenance control features
and is able to store data on a SmartMedia
or personal computer. |
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The features of
the operation panel can be updated without
the need for changing the PWB/ROM. |
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Four different
kinds of pattern sewing are possible: automatic
reverse stitching, constant-dimension sewing,
rectangle-shape sewing, and multi-layer stitching.
The maximum number of stitches that can be
set for automatic reverse stitching (single
or double) is 19. |
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Specifications
MODEL
NAME |
DLN-9010SS |
DLN-9010SH |
Application |
For light-
to medium-weight materials |
For heavy
weight materials |
Max. sewing speed |
5,000rpm |
4,000rpm |
Max. stitch length |
4.5mm* |
Needle bar stroke |
33mm |
Lift of the presser foot |
By
hand: 5.5mm, By knee: 15mm(max.), Auto: 10mm |
Needle
(at the time of delivery) |
DBx1(#11)
#9~#18
For JE:134 (Nm90) Nm65~Nm110 |
DBx1(#21)
#20~#23
For JE:134 (Nm130) Nm120~Nm160 |
Hook |
Automatic-lubricating
full-rotary hook |
Lubrication |
Minute-quantity
lubrication to needle bar and hook |
Lubricating oil |
JUKI
New Defrix Oil No.1(equivalent to ISO VG7) |
Distance from needle
to machine arm |
300mm |
Size of bed |
517mmx178mm |
Bobbin thread winder |
Built-in
the machine head |
Micro-lifter screw |
Provided
as standard |
Machine head drive |
Compact-sized
AC servomotor that is directly connected to the main shaft
(direct-drive system) |
Automatic reverse feed
function |
Provided
as standard (built-in solenoid type) |
Power requirement/Power
consumption |
Single-phase
100~120V, 200~240V, 3-phase 200~240V / 650VA |
Total weight |
87kg |
*The maximum sewing speed is 4,000 rpm
or less in cases where the maximum stitch length is 3.5
mm or more. |
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